GEAR LIST · MUST-HAVES · STARTER KIT

Ultimate overland gear list:
must-haves for your kit

Short answer: our ten-category starter kit weighs ~192 lb and runs about $2,170 in mid-tier picks—on a D40 that leaves ~1,028 lb remaining payload with two occupants.

Ten categories, editorial brand picks, checklist order, and payload math below.

By Jon-Michael DreherOverlanding editor & platform-build analyst

Updated 2026 · last reviewed 2026-06-01 · 8 min read

Getting a new overlanding rig is one thing. Knowing what overlanding gear to put in it is another. This overland gear list cuts through the noise: ten must-have categories with three proven brands each. New to the hobby? Read what is overlanding first, then build your kit from here. Mid-size truck? See Nissan Frontier (D40) specs for payload context before you load up.

Overland gear checklist

Priority order for a weekend trail rig or starter overlanding kit. Jump to each section for brand picks.

  1. Recovery boards (traction)
  2. Hi-Lift jack or bottle jack
  3. Portable air compressor
  4. Water storage
  5. Sleep system (RTT or ground tent)
  6. Portable power station
  7. Recovery straps & shackles
  8. Comms (GMRS / sat messenger)
  9. Offline navigation
  10. First aid & emergency kit
Ten must-have categories with editorial mid-tier product weights and costs

Starter kit — weight and budget ledger

Optional RTT + fridge upgrades at the bottom show the jump to our 550 lb overland load profile.

#CategoryEditorial pickWeightCostRunning total
1Recovery boardsMAXTRAX MKII (pair)17 lb$33017 lb / $330
2Hi-Lift or bottle jackHi-Lift 48″ farm jack32 lb$9049 lb / $420
3Portable air compressorViair 400P18 lb$35067 lb / $770
4Water storageRotopaX 7 gal + mount58 lb$180125 lb / $950
5Sleep systemGround tent starter (weekend) — upgrade to RTT later34 lb$220159 lb / $1,170
6Portable powerJackery Explorer 50014 lb$400173 lb / $1,570
7Recovery strapsARB snatch strap + rated bow shackles12 lb$95185 lb / $1,665
8CommsGarmin inReach Mini 2 + BTECH GMRS5 lb$380190 lb / $2,045
9Offline navigationGaia GPS Premium + MVUM downloads$40190 lb / $2,085
10First aidAdventure Medical Mountain Series + fire ext.12 lb$85202 lb / $2,170
11RTT overland upgrade (optional)Prinsu rack + Ikamper Skycamp 2.0 (replaces ground tent)216 lb$3,200418 lb / $5,370
12Fridge upgrade (optional)ICECO VL45 Pro43 lb$649461 lb / $6,019
Remaining payload on a Nissan Frontier D40 as you complete the starter checklist

D40 payload impact — buy phase by phase

Uses editorial D40 payload (1,520 lb) minus two occupants (300 lb). Highlighted cells fall below our safe threshold.

Buy phaseAdded weightRunning gearRemaining payload (D40)
Stock (2 occupants)0 lb1,220 lb
After recovery boards17 lb17 lb1,203 lb
After hi-lift or bottle jack32 lb49 lb1,171 lb
After portable air compressor18 lb67 lb1,153 lb
After water storage58 lb125 lb1,095 lb
After sleep system34 lb159 lb1,061 lb
After portable power14 lb173 lb1,047 lb
After recovery straps12 lb185 lb1,035 lb
After comms5 lb190 lb1,030 lb
After offline navigation190 lb1,030 lb
After first aid12 lb202 lb1,018 lb
After rtt overland upgrade (optional)216 lb418 lb802 lb
After fridge upgrade (optional)43 lb461 lb759 lb
01

Recovery Boards

When your tires spin out in sand, mud, or snow, recovery boards slide under your wheels and give you traction to drive out. They're the single most useful recovery tool for solo overlanders — no second vehicle required. Buy these before anything else.

MAXTRAX

The original and still the benchmark. Australian-made, incredibly durable, and used by expedition teams worldwide.

Shop MAXTRAX →
TRED Pro

Lighter and more affordable than MAXTRAX with solid performance. Great entry-level choice for weekend overlanders.

Shop TRED Pro →
Rhino USA

Best value in the category. Budget-friendly without cutting corners on the features that matter.

Shop Rhino USA →
02

Hi-Lift Jack

A hi-lift jack can lift your vehicle out of a rut, winch you forward with a strap, or spread two objects apart. It's one of the most versatile tools you can carry — and one of the most dangerous if you don't learn to use it correctly. Watch a tutorial before your first trip.

Hi-Lift Jack Co.

The original. Made in the USA since 1905. There's a reason it's become synonymous with the tool itself.

Shop Hi-Lift →
Smittybilt

Solid alternative with a lower price point. Popular in the Jeep community for years.

Shop Smittybilt →
ARB

Premium quality with a safety-first redesign. Worth the price if you use it regularly on technical terrain.

Shop ARB →
03

Portable Air Compressor

Airing down your tires dramatically improves traction on dirt, sand, and rock. An onboard compressor means you can re-inflate before hitting the highway — without hunting for a gas station 40 miles from the trailhead. Non-negotiable for serious off-pavement driving.

ARB Twin

The gold standard for onboard air. Fast, powerful, and built to last decades. A serious investment that pays off.

Shop ARB Twin →
Viair 400P

Portable, reliable, and trusted by overlanders for years. Connects to your battery and handles trucks and SUVs easily.

Shop Viair →
Smittybilt 2781

Best bang-for-buck portable option. A staple recommendation for new overlanders on a budget.

Shop Smittybilt →
04

Water Storage

You need more water than you think — for drinking, cooking, washing, and emergencies. Plan for at least a gallon per person per day, plus extra. Purpose-built overlanding water containers are durable, stackable, and won't leach chemicals into your supply.

Rotopax

Modular, mountable cans that attach to roof racks, spare tires, or bed rails. The most versatile water storage system available.

Shop Rotopax →
Scepter

Military-grade water cans used by armed forces globally. Virtually indestructible and available in 5 and 20L sizes.

Shop Scepter →
MSR Dromedary

Flexible water bags that pack flat when empty. Great supplemental storage for basecamp use.

Shop MSR →
05

Rooftop Tent or Ground Shelter

How you sleep defines your whole trip. Rooftop tents (RTTs) set up in under two minutes and keep you off the ground — away from moisture, insects, and wildlife. Ground tents are lighter and more affordable. Neither is wrong, it depends on your style.

iKamper

The most popular hardshell RTT on the market. Opens with one hand, packs tight, and has a genuinely comfortable mattress.

Shop iKamper →
Tepui

Softshell RTTs at a more accessible price point. Acquired by Thule, so the quality and distribution are rock solid.

Shop Tepui →
Big Agnes

If you prefer a ground tent, Big Agnes makes the most overland-friendly options — durable, packable, and weather-resistant.

Shop Big Agnes →

Not sure which rig to build around?

Take our 5-question quiz and find the best overlanding vehicle for how you actually explore.

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06

Portable Power Station

Phones, cameras, lights, a fridge — modern overlanding runs on electricity. A portable power station gives you a reliable power bank that can be recharged via solar panels, your vehicle's alternator, or shore power at a campsite.

Jackery

The most recognizable name in portable power. Excellent solar integration and a huge range of capacities to match your needs.

Shop Jackery →
EcoFlow

Faster charging than most competitors. The Delta series is a favorite for overlanders who run a fridge and power tools.

Shop EcoFlow →
Goal Zero

Built for adventure from day one. Slightly premium but the ecosystem of solar panels and accessories is unmatched.

Shop Goal Zero →
07

Recovery Straps & Shackles

When recovery boards aren't enough, a kinetic recovery strap and a friend's vehicle can pull you out of almost anything. Quality matters here — cheap straps snap under load and become dangerous projectiles. Don't skimp on this one.

Bubba Rope

The most trusted kinetic recovery rope in the overlanding community. Stores energy like a bungee for a smooth, powerful pull.

Shop Bubba Rope →
Warn

Legendary winch brand with an equally solid line of recovery straps and accessories. Built for serious off-road use.

Shop Warn →
Rhino USA

Excellent recovery kits that bundle straps, shackles, and gloves at a price that doesn't hurt. Great starter kit.

Shop Rhino USA →
08

Communications

Cell service disappears fast in the backcountry. A satellite communicator lets you send messages, share your location, and call for emergency rescue from anywhere on Earth. This is the one piece of gear you hope you never need — and will be glad you have if you do.

Garmin inReach

The industry standard. Two-way satellite messaging, SOS, and GPS tracking with an affordable subscription plan.

Shop Garmin inReach →
SPOT Gen4

Simpler and cheaper than inReach. One-way messaging but excellent SOS capability and a lower monthly cost.

Shop SPOT →
Midland T77VP5

If you convoy with others, a quality GMRS radio set keeps the group connected where cell phones can't.

Shop Midland →
10

First Aid & Emergency Kit

You are the first responder when you're miles from cell service. A well-stocked kit and the knowledge to use it is as important as any recovery gear. Take a Wilderness First Aid course if you're planning remote trips — it could save your life or someone else's.

Adventure Medical Kits

The best-organized first aid kits for backcountry use. Sized by trip length and group size — start with the Backcountry series.

Shop AMK →
Surviveware

Durable, comprehensive kits in a water-resistant bag. Popular in the overlanding community for their size and completeness.

Shop Surviveware →
MyFAK

Modular first aid kit designed by an ER doctor. Color-coded pouches and detailed instructions make it usable under stress.

Shop MyFAK →

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